The thing about almost every order getting rerouted because the shelves were in the wrong spots sounds exactly like what happened to us back in March at our plant. Our system decided the whole layout was off by a few inches and made pickers walk a totally different path, and the first day was a mess with people standing around arguing with the scanner. We gave it two weeks with a supervisor double checking its calls, and it turned out about 30 percent of the flags were real fixes that saved us from shipping wrong parts. The other 70 percent was just noise that slowed us down, but we could not see which was which until we tracked it. So my vote is you do not pull the plug yet, you just need a way to sort the good flags from the junk before it eats a full shift. Did anyone on your crew write down which of those 200 flags turned out to be real?

Watching 17 remakes in one year sounds like self harm.